Shelf Life of Diesel Exhaust Fluid DEF (2024)

Shelf Life of Diesel Exhaust Fluid DEF (1)This article is to help you understand the shelf life and sensitivity of DEF. Diesel Exhaust Fluid (DEF) is a blend of urea and de-ionized water produced to an international standard (ISO 22241). In other words, it is used to reduce the nitrogen oxide concentration in diesel exhaust emissions from diesel engines. However, it is not hazardous, but DEF is corrosive for some metals and needs to be properly stored in containers made of appropriate materials.

How Should DEF Be Stored?

The typical shelf life of Diesel Exhaust Fluid (DEF) is usually 2 years. However, to help maximize your shelf life it’s recommended to store it between 68°F and 23°F (20°C and -5°C). There are several factors that can play a role in reducing the overall shelf life, so be sure to follow the recommendations below:

  • If you store DEF outside, it must be kept out of direct sunlight and stay under shade. If it is kept in direct sunlight for any sustained period of time, it begins to lose its urea potency.
  • DEF must be stored below 86°F or in the coolest area of your storage facility.
  • If you are storing DEF in a climate reaching an average of 95°F or higher, you must manage your inventory accordingly and keep it to a minimum.
  • DEF will freeze and begin to look like a crystalline slush once it hits 12°F (-11°C). Do not store your DEF in outside climates where the temperatures fall below 23°F (-5°C), unless your storage container is “winter-friendly.”
  • If DEF is stored at higher temperatures for any prolonged period of time, it can evaporate. DEF is 67.5% water, so to avoid the risk of evaporation, be sure to keep your DEF tank and storage containers securely closed.

For instance, below will show a representation of the shelf life of Diesel Exhaust Fluid continuously exposed to temperatures ranging from 68°F to 23°F for the entire time period. Shelf life for DEF inventory should always be based on the average daily temperature, not necessarily the day’s max temperature reached.

Diesel Exhaust Fluid Storage Temperature and Shelf Life

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What DEF Equipment Options Are Available From Envirosafe?

Diesel Exhaust Fluid (DEF) is very corrosive for metals such as carbon steel, aluminum, copper, and zinc. DEF should never be stored in containers made of these materials. In conclusion, any equipment or component you have that will come into contact with the DEF should be made of stainless steel or high-grade polyethylene. Envirosafe offers a variety of solutions that are specifically for DEF. Below are a those items.

Feel free to contact us today with questions about Diesel Exhaust Fluid (DEF), our DEF specific equipment or to discuss existing or new above ground fuel storage tank projects.

Shelf Life of Diesel Exhaust Fluid DEF (2024)

FAQs

Shelf Life of Diesel Exhaust Fluid DEF? ›

It will degrade over time, but if stored at temps between 10 degrees and 90 degrees, DEF has an expected shelf life of one year. You can extend the shelf life to two years by storing at a temperature that stays around 75 degrees. If you see a color change, the fluid is likely compromised.

How long does DEF fluid last in tank? ›

That reservoir's fill cap is under the hood atop the left fender. According to the owner's manual, a full DEF tank should last 6300 miles, but, as everyone knows by now, your mileage will vary.

What is the shelf life of Motorcraft DEF? ›

Store DEF out of direct sunlight. If DEF is stored outside it must be shaded from the sun. SHELF LIFE SHOWN IN THE BELOW CHART, IF AVERAGE DAILY TEMPERATURES WILL CONTINUALLY EXCEED THOSE SHOWN IN THE CHART BELOW. UNDER NO CIRc*msTANCES SHOULD DEF BE KEPT FOR MORE THAN 3 YEARS.

Can DEF fluid be stored outside? ›

If you store DEF outside, it must be kept out of direct sunlight and stay under shade. If it is kept in direct sunlight for any sustained period of time, it begins to lose its urea potency. DEF must be stored below 86°F or in the coolest area of your storage facility.

How do you store bulk DEF fluid? ›

DEF should be stored at a temperature range between 15 degrees Fahrenheit and 77 degrees Fahrenheit. DEF can withstand freezing without any performance impact, but it's especially sensitive to heat. DEF freezes at 12 degrees Fahrenheit and can be restored through thawing.

How long does DEF fluid last unopened? ›

Typically, DEF expiration dates are set at one year from the date of manufacture. The shelf life of DEF comes from its makeup. DEF is simply water and urea, with a 32.5% urea concentration. This solution of synthetic urea and deionized water binds with and helps neutralize harmful emissions in diesel exhaust.

Does DEF fluid have an expiration date? ›

Because it doesn't include any preservatives, DEF does come with a shelf life. The good news is, it's a fairly long shelf life; DEF can usually be stored up to one year without any issues.

What happens if you use old DEF fluid? ›

Potential equipment malfunctions and issues, such as unexpected engine shutdowns. Damage to vital vehicle and equipment components such as the diesel particulate filter and the DEF dosing pump. Malfunction or damage to a vehicle's Selective Catalytic Reduction (SCR) system.

How do I know if my DEF fluid is expired? ›

The date you see is the packaging/filling date (batch code). Stored properly should last 1-2 years from that date. If it's bad, you will know by the color of it, since new def looks clear like water.

Does Blue DEF fluid have a shelf life? ›

The shelf life of DEF is directly related to the temperature at which it is stored. Storage temperature between 12º and 86º F are recommended to maintain optimal shelf life of up to two years. If BlueDEF freezes, its efficacy will not be effected upon thawing.

How do you winterize a DEF fluid? ›

If you are located somewhere that freezing is a viable concern there are a few ways to winterize DEF fluid:
  1. Keep snow off and away from the def storage unit.
  2. Keep the DEF storage off the ground. ...
  3. Build a wind barrier made of plywood around your def storage.

How do you make DEF last longer? ›

Shelf life of DEF. Shelf life depends on the temperature of your storage facility. According to ISO22241 standards, ideal storage temperatures for DEF should be between 12°F and 86°F. When stored at lower temperatures, shelf life is extended.

Can DEF fluid be stored outside in winter? ›

DEF is made mostly of water, with the other part being urea. That means that DEF will freeze if it's stored somewhere that's exposed to freezing temperatures.

Can you freeze DEF fluid? ›

The freezing point of DEF is 12 degrees Fahrenheit and -11 degrees Celsius. If you're driving in low temperatures, it's important to leave some room in the DEF tank. If the DEF tank is completely full, when it freezes, the water in it will expand and could crack the tank.

How often do you need to fill up the DEF tank? ›

If the DEF tank contains less than 5% of its capacity, the equipment engine power will de-rate. Enough power will be available, however, to travel a short distance, so that you can add more fluid to the tank. The DEF tank needs to be filled once for every 3 to 4 times that you refuel with diesel fuel.

How many miles does 5 gallons of DEF last? ›

Typically, dose rates for a well-maintained heavy- or medium-duty truck engine will be between 2-3%. This means that a truck getting six mpg will require between three to five gallons of DEF for every 1,000 miles it travels.

How many miles does a gallon of DEF last? ›

How Often Do You Have to Add Diesel Exhaust Fluid? 2.5 gallons of DEF will last approximately 800 miles on the road. That means, 1 gallon of DEF will last about 300 to 500 miles. You can figure, for every 50 gallons of diesel, you'll need 1 gallon of DEF.

How do you know if DEF fluid is bad? ›

To tell if your DEF has gone bad, you can often look at the fuel itself. When DEF is in good shape, the liquid should look clear – free of any contaminants or discoloration. If you find that your DEF is colored, cloudy, or hard to see through, you will want to replace your DEF immediately to avoid issues.

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